Early Phase Engineering
Design Basis
The basic engineering services offered by Rosnik consist of core documentation of projects, including process flow diagrams, heat & mass balances, piping and instrumentation diagrams (P&IDs), control & operational philosophy, basic equipment sizing, equipment specifications, conceptual equipment layout, etc. The work will be completed at our high efficiency center in India, result in substantial cost savings.
Our design basis development covers
- Final heat & material balances
- Process flow-sheets
- Definition and preliminary sizing of main equipment
- Preliminary Piping and Instrument Diagrams
- Utility consumption figures
- Analysis and sizing of Safety Valve
- Control valve hydraulics & process specification
- Preliminary plot plan
Front End Engineering Design (FEED)
Rosnik’s extensive experience in facilities design can assist the clients to have a FEED that reflects all technical specific requirements and avoid any significant changes during execution.
Rosnik’s FEED packages
Design Specification Mechanical data sheets
P & IDs Piping, instrument, electrical and civil works layouts. Preliminary HAZOP if required
Early procurement packages, Plot Plan, List of codes and standards applicable to the project
Appropriation Estimates
P & IDs Piping, instrument, electrical and civil works layouts. Preliminary HAZOP if required
Early procurement packages, Plot Plan, List of codes and standards applicable to the project
Appropriation Estimates
CASE STUDY
Slurry chrome catalyst injection facilities for a major US Gulf Coast customer
Project
Provide design basis for a slurry Chrome Catalyst injection system to feed the existing for 400 KTPA Polyethylene Loop Reactor
Project stage – FEL -2 (Basic Engineering)
Project Team
Mixed team, US team mostly ex XOM engineers
US – Technologist, Piper, Procurement (Partial) support. Cost Estimator
India – Process, Civil, Electrical, Instrumentation, Procurement (Partial) supports
Deliverables
IFD PFDs, Material Balance, Pump & piping size verification
Project Schedule, TIC estimate +/- 30% or better
Preliminary – P&IDs, Plot Plan (redline for equipment locations), Routing Schematic (redline plot plan to show line routings), Line List, Tie-in list, Equipment data sheets.
Equipment list, Major equipment quotes, Cabinet locations & breakers for power supply, Instrument list
Cost & Schedule
10 M$, 10 Weeks, on schedule
“We are delighted to announce the successful scale-up of our compatibilizer production, from our pilot plant. This milestone marks a significant step in our commitment to delivering high-performance diblock copolymer solutions at a commercial scale.”
Value Creation
On schedule, 65 K$ FEL 2 package for a 10 M$ project
CONTACT US